Method and device for making of aseptic blood bags and the like

ABSTRACT

An injection molding device comprising an injection mold with a middle mold part arranged in a first direction between a first outer mold part and a second outer mold part. The first outer mold part and the second outer mold part are linearly movable with respect to the middle mold part in the first direction between an open position and a closed position of the injection mold. The middle mold part is turnable about a rotation axis and comprises a side face which comprises a first cavity suitable to temporarily receive a first component. The first cavity communicates with a first half of a second cavity. At least one of the outer mold parts comprises a second half of the second cavity which interacts with the first half to form the second cavity to receive a liquefied first plastic material to form a second component interconnected to the first component.

FIELD OF THE INVENTION

The present invention relates to an injection molding device for the production of multi component injection molded products.

BACKGROUND OF THE INVENTION

From the prior art injection molding machines are known which are used to make multi component injection molded products.

US2010117440A was first published in 2009 in the name of Zahoransky A G. It describes a brush manufacturing machine which has a first injection-molding machine for the region-by-region injection molding of material around bristle bundles held in cartridges and for forming a bristle carrier connecting the bristle bundles. A second injection-molding machine is present in which the bristle carrier can be inserted and material can be injection molded around this carrier for forming a brush body or partial brush body. The first injection-molding machine is constructed for forming a thin-walled plate as a bristle carrier and has a shorter cycle time than the second injection-molding machine. At least the second injection-molding machine is constructed as a multi-compartment injection-molding machine and has a multiple of the number of mold cavities of the first injection-molding machine.

US2001013152 was first published in 2000 in the name of M and C Schiffer GmbH. It relates to a method of manufacturing a brush head comprising a brush head body carrying bristle bundles, such as tooth brushes, by way of injection molding. A first plastic component is injected into a first mold cavity for forming a bristle carrier. The ends of the bristle filaments projecting into the first mold cavity are encompassed by the first plastic component. The bristle carrier manufactured during the first step is relocated into another mold cavity, which is larger than the bristle carrier, and which is filled with a hard component. A brush head complying with the above-mentioned demands, that the brush body comprises a bristle carrier encompassing the bristle filaments on the attachment side, said bristle carrier being embedded into a hard component.

SUMMARY OF THE INVENTION

The injection molding devices known from the prior art are relatively complex and slow. It is an object of the invention to provide a more efficient and precise device for the making of multi component injection molded products.

The invention is therefore directed to injection molding devices for the efficient production of complex multi component injection molded products, such as e.g. blood bags, beverages bags for drinks or other liquids and similar products comprising two or more components.

Products such as e.g. blood bags normally comprise a bag (first component), a spout (second component) and a seal (third component) which are interconnected to each other. While the spout is attached to the bag, the seal is normally made from a different material then the spout. In a preferred embodiment the seal is attached to a plug which is interconnected to the spout by a film hinge (thin stripe of material). The spout and the plug are preferably made from the same material (second component).

Products such as e.g. toothbrushes may comprise brushes (first component), a carrier for the brushes (second component) and a brush body (third component) which are interconnected to each other. While the carrier is attached to the brushes, the brush body is attached to the carrier.

Products such as e.g. golf balls normally comprise a core (first component), an inner layer (second component) and an outer layer (third component). While the inner layer encompasses the core, the outer layer encompasses the inner layer.

An injection molding device according to the invention normally comprises an injection machine and an injection mold with a middle mold part which is arranged in a first direction between a first outer mold part and a second outer mold part. The first outer mold part and the second outer mold part are arranged linear movable with respect to the middle mold part in the first direction between an open position and a closed position of the injection mold. The middle mold part is arranged turnable about a rotation axis and comprises at least one side face.

In an operable condition the at least one side face comprises at least one first cavity suitable to temporarily receive a first component. The first cavity communicates at least in the closed position of the mold with a first cavity half of a second cavity. At least one of the outer mold parts comprises a second cavity half of the second cavity which in a closed position of the injection mold interacts with the first cavity half to form the second cavity suitable to receive a liquefied first plastic material to form a second component interconnected to the first component of the multi component injection molded product.

In a variation the at least one first cavity is at least partially arranged between a first side plate and a second side plate of a cavity module which is separable from the middle mold part. The middle mold part comprises at least one recess foreseen to receive the at least one cavity module during production. During production a number of the cavity modules can be arranged outside of the middle mold part. The number of cavity modules can be higher than the number of recesses in the middle mold part. A first cavity half of the second cavity can at least partially be arranged in a side plate of a cavity module and in a closed position communicates with the first cavity.

In a variation at least one side plate of the cavity module is interconnected to the middle mold part while the second side plate is arranged movable with respect to the first side plate between an open and a closed position. E.g. the second side plate is arranged rotatable about a hinge axis and/or in a translational manner with respect to the first side plate of the related cavity module.

A handling system can be interconnected to the injection mold to handle at least the first components and/or the final multi component injection molded products. The handling system can be used to insert and/or remove the first component from the first cavity when the cavity is in an open position. The handling system can comprise means to open and/or close the first cavity of the cavity module. Alternatively or in addition these means can be incorporated in the middle mold part. In a preferred variation the handling system interacts with a side face of the middle mold part arranged at an angle of 90° with respect to the side faces under production, i.e. those which are interacting with the outer mold parts for injection molding.

If appropriate, a third component which is interconnected to the second component can be made as follows: A first cavity half of a third cavity is arranged adjacent to the first cavity half of the second cavity and interacts in a closed position of the injection mold with a second cavity half of the third cavity arranged in the second outer mold part. The third cavity is foreseen to receive a liquefied second plastic material to form the third component of the multi component injection molded product. The third cavity can at least partially be integrated into the cavity module and/or the side face of the middle mold part in which the cavity module is arranged. If appropriate, the first and/or the second mold half may comprise additional cutting means to trim the first component.

A method for the production of a multi component injection molded product according to the invention may comprise the following method steps:

-   a) Providing an injection molding device as described above and     hereinafter; -   b) Closing the injection molding device such that the third cavity     is closed; -   c) Injecting the liquefied second plastic material into the third     cavity to form the third component (at 0° position of the middle     mold part); -   d) Rotating the middle mold part by 90° along with the third     component attached to the middle mold part into a 90° position of     the middle mold part; -   e) Inserting a first component in the first cavity, respectively     inserting a cavity module comprising a first component in the first     cavity into a respective recess of the middle mold part; -   f) Rotating the middle mold part by 90° into 180° position along     with the third component attached to the middle mold part until the     third component is arranged adjacent to the second cavity; -   g) Closing the injection molding device such that the second cavity     is closed; -   h) Injecting liquefied first plastic material into the second cavity     to form the second component interconnected to the first and the     third component; -   i) Opening the injection molding device after the first plastic     material of the second component is sufficiently cured; -   j) Opening the injection molding device and removing the multi     component injection molded product.

Normally the injection of the liquefied first plastic material into the second cavity and the liquefied second plastic material into the third cavity takes place simultaneously, i.e. when the injection mold is closed.

It is to be understood that both the foregoing general description and the following detailed description present embodiments, and are intended to provide an overview or framework for understanding the nature and character of the disclosure. The accompanying drawings are included to pro-vide a further understanding, and are incorporated into and constitute a part of this specification. The drawings illustrate various variations of the invention, and together with the description serve to explain the principles and operation of the concepts disclosed.

BRIEF DESCRIPTION OF THE DRAWINGS

The herein described invention will be more fully understood from the detailed description given herein below and the accompanying drawings which should not be considered limiting to the invention described in the appended claims. The drawings are showing:

FIG. 1 an injection molding device in a perspective manner;

FIG. 2 detail D of FIG. 1;

FIG. 3 a middle mold part along with a cavity module in a perspective manner;

FIG. 4 a first component (bag body);

FIG. 5 a second component (spout);

FIG. 6 a third component (seal);

FIG. 7 a cavity module with parts of the middle mold part in a perspective manner.

DESCRIPTION OF THE VARIATIONS

Reference will now be made in detail to certain variations, examples of which are illustrated in the accompanying drawings, in which some, but not all features are shown. Indeed, the variation disclosed herein may be embodied in many different forms and should not be construed as limited to the variations set forth herein; rather, these variations are provided so that this disclosure will satisfy applicable legal requirements. Whenever possible, like reference numbers will be used to refer to like components or parts.

FIG. 1 shows an injection molding device 1 according to one variation of the invention. The shown example of the injection molding device 1 is suitable for the efficient production of multi component injection molded products such as blood bags 2.

As shown in FIG. 6, a blood bag 2 normally comprise a bag body 3 (first component), a spout 4 (second component) and a seal 5 (third component) which are interconnected to each other. While the spout 4 is attached to the bag body 3, the seal 5 is normally made from a different material then the spout 4. In a preferred variation the seal 5 is attached to a plug 6 which is interconnected to the spout by a film hinge 7, e.g. in the form of a thin stripe of material. The spout 4 and the plug 6 are preferably made from the same material (second component). Alternatively the seal 5 and the plug 6 can be made from the same material.

As visible in FIG. 1 and FIG. 2 the injection molding device 1 comprises an injection mold 8 with a middle mold part 9 which is arranged in a first direction (x-direction) between a first outer mold part 10 and a second outer mold part 11. The first outer mold part 10 and the second outer mold part 11 are arranged linear movable with respect to the middle mold part 9 in the first direction (x) between an open position and a closed position of the injection mold 8. The middle mold part 9 is arranged turnable about a rotation axis 12 (z-direction) in a clockwise direction as indicated by arrow 13 and comprises in the shown variation four side faces 14 which are arranged parallel to each other in pairs.

In an operable condition, the at least one side face 14 comprises at least one first cavity 15 suitable to temporarily receive a first component 3, here in the form of a bag body made out of thin a thin foil of plastic material (compare FIG. 4). The bag body 3 may comprise several layers, depending on the field of application. The first component 3 is inserted into the first cavity 15, preferably by a handling system which forms part of the injection molding device 1 or which is arranged on the outside.

The first cavity 15 communicates at least in the closed position of the injection mold (not shown in detail) with a first cavity half 21 of a second cavity 20. At least one of the outer mold part 10 comprises a second cavity half 22 of the second cavity 20 which in a closed position of the injection mold 8 interacts with the first cavity half 21 to form the second cavity 20, as indicated by the dotted line FIG. 7. The second cavity 20 is suitable to receive a liquefied first plastic material to form the second component 4 interconnected to the first component 3 of the multi component injection molded product 2 (compare FIG. 5).

The middle mold part 9 comprises at least one recess 19 foreseen to receive the at least one cavity module 16 during production. A cavity module is inserted into the recess from the outside as schematically indicated by dotted line 26 in FIG. 1. The direction of insert is in the shown variation perpendicular to the side face 14. If appropriate one or several recesses 19 can be arrange in at least one row and/or column in each side face 14 (not shown in detail).

FIG. 3 is schematically showing the handling of the cavity modules 16. As shown, a number of the cavity modules 16 are arranged outside of the middle mold part 9 during production. The number of cavity modules can be higher than the number of recesses in the middle mold part 9. A first cavity half 21 of the second cavity 20 can at least partially be arranged in a side plate of a cavity module 16 and in a closed position communicates with the first cavity 15.

The third component 5 which corresponds in the herein described example the seal 5, is made as follows. A first cavity half 24 of a third cavity 23 is arranged adjacent to the first cavity half 21 of the second cavity 20 and interacts in a closed position of the injection mold 9 with a second cavity half 25 of the third cavity 23 arranged in the second outer mold part 11. The third cavity 23 is foreseen to receive a liquefied second plastic material to form the third component 5 of the multi component injection molded product 2 (compare FIG. 6). The third cavity 23 can at least partially be integrated into the cavity module 16 and/or the side face 14 of the middle mold part 9 in which the cavity module 16 is arranged during production.

As best visible in FIG. 2, a first cavity 15 is arranged between a first side plate 17 and a second side plate 18 of a cavity module 16 which is separable from the middle mold part 9 in a radial direction (depending on the field of application, other directions are possible). The first and the second side plate 17, 18 may be e.g. interconnectable to each other by bolts 27 and/or a snap connection and/or a magnetic connection if appropriate. The assembly direction is schematically indicated by dotted lines 28. When the first and the second side plate 17, 18 are separated from each other the first component 3 is arranged between the first and the second side plate 17, 18 and the cavity module 16 is closed again. The cavity module 16 is then inserted into recess 19 in the side face 14. It is securely held therein by appropriate locking means not shown in detail.

The following steps are executed for the production of the multi component injection molded product 2 as described above: Inserting a cavity module 16 comprising a first component 3 into a recess 19 of the middle mold part 9. Rotating the middle mold part 9 by 90° into 180°-position. Closing the injection mold 8 such that the second cavity 20 is closed. Injecting of the liquefied first plastic material into the second cavity 20 to form the second component 4 interconnected to the first component 3. Opening the injection mold 8 after the first plastic material of the second component 4 is sufficiently cured. Rotating the middle mold part 9 by 180° and closing the injection mold 8 such that the second component 4 is enclosed in the third cavity 23. Injecting the liquefied second plastic material into the third cavity 23 to form the third component 5 (at 0° position of the middle mold part). Rotating the middle mold part 9 by 90° and removing the cavity module 16 with the final product 2. Removing the final product 2 from the cavity module 16 and starting the process again. Injection of the liquefied plastic materials takes place via the first and the second outer mold parts 10, 11. Normally the injection of the liquefied first plastic material into the second cavity 20 and the liquefied second plastic material into the third cavity 23 takes place simultaneously, i.e. when the injection mold 8 is closed.

As schematically indicated in FIG. 3, a handling system can be interconnected to the injection mold to handle at least the first components and/or the final multi component injection molded products. The handling system can be used to insert and/or remove the first component 3 from the first cavity 15 when the cavity module 16 is in an open position. The handling system can comprise means to open and/or close the first cavity 15 of the cavity module 16. Alternatively or in addition, these means can be incorporated in the middle mold part 8. In a preferred variation the handling system interacts with a side face 14 of the middle mold part 8 arranged at an angle of 90° with respect to the side faces 14 under production, i.e. those which are interacting with the outer mold parts 10, 11 for injection molding.

Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention.

LIST OF DESIGNATIONS x First direction 1 Injection molding device 2 Multi component injection molded product/blood bag 3 First component/bag body (bag) 4 Second component/spout (bag) 5 Third component/seal (bag) 6 Plug 7 Film hinge 8 Injection mold 9 Middle mold part 10 First outer mold part 11 Second outer mold part 12 Rotation axis 13 Turning direction (arrow) 14 Side face (middle mold part) 15 First cavity 16 Cavity module 17 First side plate (first cavity module) 18 Second side plate (first cavity module) 19 Recess (for first cavity module) 20 Second cavity 21 First cavity half (second cavity) 22 Second cavity half (second cavity) 23 Third cavity 24 First cavity half (third cavity) 25 Second cavity half (third cavity) 26 Direction of insert (line) 27 Bolt (cavity module) 28 Direction of assembly (line) 29 Cutting means 

1. An injection molding device for the production of multi component injection molded products, comprising: an injection mold with a middle mold part arranged in a first direction between a first outer mold part and a second outer mold part, wherein the first outer mold part and the second outer mold part are arranged to be linearly movable with respect to the middle mold part in the first direction between an open position and a closed position of the injection mold, wherein the middle mold part is arranged to be turnable about a rotation axis and comprises at least one side face which comprises at least one first cavity suitable to temporarily receive a first component, wherein the first cavity at least in the closed position of the injection mold communicates with a first cavity half of a second cavity, and wherein the first and/or the second outer mold part comprises a second cavity half of the second cavity which in a closed position of the injection mold interacts with the first cavity half to form the second cavity suitable to receive a liquefied first plastic material to form a second component interconnected to the first component of the multi component injection molded product.
 2. The injection molding device according to claim 1, wherein the at least one first cavity is at least partially arranged between a first side plate and a second side plate of a cavity module.
 3. The injection molding device according to claim 2, wherein the at least one cavity module is arranged to be at least partially separable from the middle mold part.
 4. The injection molding device according to claim 3, wherein the middle mold part comprises at least one recess that can receive the at least one cavity module during production.
 5. The injection molding device according to claim 4, wherein during production a number of the cavity modules are arranged outside of the middle mold part.
 6. The injection molding device according to claim 5, wherein the number of cavity modules is higher than the number of recesses in the middle mold part.
 7. The injection molding device according to claim 3, wherein a first cavity half of the second cavity is at least partially arranged in the side plate of the cavity module and in a closed position communicates with the first cavity.
 8. The injection molding device according to claim 2, wherein the at least one side plate of the cavity module is interconnected to the middle mold part and the second side plate is arranged to be movable with respect to the first side plate between an open and a closed position.
 9. The injection molding device according to claim 8, wherein the second side plate is arranged to be rotatable about a hinge axis and/or arranged in a translational manner with respect to the first side plate of the related cavity module.
 10. The injection molding device according to claim 1, wherein a handling system is interconnected to the injection mold by which the first component is inserted into and/or removed from the first cavity.
 11. The injection molding device according to claim 10, wherein the handling system comprises means to open and/or close the first cavity of the cavity module.
 12. The injection molding device according to claim 10, wherein during production the handling system interacts with the side face arranged at an angle of 90° with respect to the side faces under production.
 13. The injection molding device according to claim 1, wherein a first cavity half of a third cavity is arranged adjacent to the first cavity half of the second cavity and which interacts in a closed position of the injection mold with a second cavity half of the third cavity arranged in the second outer mold part, wherein the third cavity can receive a liquefied second plastic material to form a third component of the multi component injection molded product.
 14. The injection molding device according to claim 13, wherein the third cavity is at least partially integrated into the cavity module and/or the side face of the middle mold part in which the cavity module is arranged.
 15. The injection molding device according to claim 1, wherein the first and/or the second outer mold part comprises cutting means to trim the first component.
 16. A multi component injection molded product, comprising: a first component comprising a bag, a second component comprising a spout and/or a plug, and a third component comprising a seal.
 17. A method for the production of a multi component injection molded product, comprising the steps of: providing an injection molding device comprising: an injection mold comprising a middle mold part arranged in a first direction between a first outer mold part and a second outer mold part, wherein the first outer mold part and the second outer mold part are arranged to be linearly movable with respect to the middle mold part in the first direction between an open position and a closed position of the injection mold, wherein the middle mold part is arranged to be turnable about a rotation axis and comprises at least one side face which comprises at least one first cavity suitable to temporarily receive a first component, wherein the first cavity at least in the closed position of the injection mold communicates with a first cavity half of a second cavity, and wherein the first and/or second outer mold part comprises a second cavity half of the second cavity which in a closed position of the injection mold interacts with the first cavity half to form the second cavity suitable to receive a liquefied first plastic material to form a second component interconnected to the first component; inserting the first component the first cavity; closing the injection mold; injecting the liquefied first plastic material into the second cavity; opening the injection molding device after the first plastic material is sufficiently cured; rotating the middle mold part by 180°; closing the injection mold; injecting the liquefied second plastic material into the third cavity to form the third component; and opening the injection mold and removing the multi component injection molded product. 